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Smart, Modular Green Ammonia Plants: Revolutionizing Eco-Efficiency

Modular Green Ammonia Design

Enhanced Scalability
Allows for gradual expansion of production capacity, adapting easily to increasing demand or budget constraints.
Cost Efficiency
Standardized modules often result in reduced manufacturing and installation costs, offering economic advantages over traditional plant setups.
Faster Deployment
Prefabricated units enable quicker assembly and commissioning, significantly shortening project timelines from design to operation.
Location Flexibility
Their compact and self-contained nature makes them suitable for diverse locations, including remote or constrained sites.
Lower Environmental Footprint
Modular designs can be more environmentally friendly, requiring less land and potentially having lower emissions.
Simplified Maintenance and Upgrades
The modular approach facilitates easier maintenance and potential upgrades of individual components without major disruptions.
Improved Energy Efficiency
These designs can be optimized for better energy use, crucial for processes reliant on renewable energy sources.
Customizable Solutions
Offers the flexibility to tailor modules to specific project needs or operational requirements.

Smart System

The Smart system of the green ammonia plant is an intelligent remote operation management system established on top of the control system to address the weaknesses of the control system applied to the green ammonia plant.

The Smart system has obvious features such as Smart screen Remote HMI and Multi-camera surveillance. By
combining these three components, the Smart system can greatly improve the management efficiency of green
ammonia plant, reduce on-site workload, and eliminate data isolation of green ammonia plant. The detailed
explanation is as follows.

Smart Screen
Install screen between the constituent units of the green ammonia plant. Each screen consists of multiple pictures, divided into production status monitoring pictures and core equipment monitoring pictures. The smart screen enables field workers to accurately determine unit operation and equipment faults without entering the unit.
Remote HMI

The remote HMI contains on-site Smart screen content and collects safety, process, equipment, consumption,and product information within the green ammonia plant, breaking the data isolation of various systems in the plant and achieving effective integration of safety, production, management, and operation data of the green ammonia plant. In addition, the remote HMI also has functions such as real-time PID monitoring, operation data analysis and playback, trend analysis, data query, alarm management, message push, and comprehensive reporting, enabling the green ammonia plant to monitor and operate anytime and anywhere.

Multi-camera Surveillance
Set up camera monitoring points at different locations on site to monitor plant production and environmental conditions. Real time camera monitoring images will be embedded into the smart screen in the control room and remote HMI. When the remote HMI detects any abnormalities in the production process, it can access camera near the area to monitor the on-site images in real time. Multi-camera surveillance will provide critical judgment basis for sudden situations on site.

Main Parameters of Green Ammonia Plant

LAYOUT DIMENSIONS OF GA-2,000

UnitLength (m)Width (m)Height (m)
Hydrogen
Preparation Unit
1365.5
Nitrogen
Preparation Unit
1062.9
Compression
Unit
1051.7
Ammonia
Synthesis Unit
122.52.8
Refrigeration
Unit
62.52.5
MAIN PARAMETERS OF GA-2,000 (2,000TPA)
UnitHydrogen
Preparation Unit
Nitrogen
Preparation Unit
Compression
Unit
Ammonia
Synthesis Unit
Refrigeration
Unit
Cooling Water (T/h)80105620
Electricity Consumption (kWh/h)2,500605537.585
Floor Area (m²)7860503015

*Volume ratio of the layout:0.75| Demineralized water consumption of hydrogen production unit: 0.5T/h

*All data are only for theoretical reference, and the specific data shall be calculated according to the actual project background.

 

LAYOUT DIMENSIONS OF GA-20,000

UnitLength (m)Width (m)Height (m)
Hydrogen
Preparation Unit
602810
Nitrogen
Preparation Unit
1574
Compression
Unit
14102.5
Ammonia
Synthesis Unit
1274.5
Refrigeration
Unit
103.53
MAIN PARAMETERS OF GA-20,000 (20,000TPA)
UnitHydrogen
Preparation Unit
Nitrogen
Preparation Unit
Compression
Unit
Ammonia
Synthesis Unit
Refrigeration
Unit
Cooling Water (T/h)8001005060200
Electricity Consumption (kWh/h)25,000600550132650
Floor Area (m²)1,6801051408435

*Volume ratio of the layout:0.75| Demineralized water consumption of hydrogen production unit: 5T/h

*All data are only for theoretical reference, and the specific data shall be calculated according to the actual project background.

*All the data in the table are obtained with reference to theoretical data and actual project experience of KAPSOM, and are only for reference.